A twenty-fold increase in manufacturing was the aim of the Croatian automobile cosmetics firm Alfa Car. To obtain this, the entire manufacturing cycle, housed in a brand new production plant, was automated. Festo equipped an entire answer for greater than 200 course of valves – including challenge administration.
A number of completely different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automotive cosmetic products. This requires complex process automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a giant step into the future: while building a model new manufacturing plant, the complete production cycle was absolutely automated, from the raw supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full answer
To handle the problem, the company labored along with the system integrator Arp Lučko and Festo. It would be Festo’s function to project manage the automation of the method valves. To guarantee เกจวัดแก๊ส into the brand new system and maximum reliability in the future production course of, customised complete options had been equipped that cover the complete vary, from the process valve models to the valve terminals. When choosing the necessary elements, particular attention needed to be paid to the potentially explosive surroundings.
Reliability counts
The communication between a massive quantity of totally different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be fully automated on this way. Using a single source for the ball valve solution took the pressure off each Alfa Car and Arp Lučko when it came to designing and putting in the new system. The extensive coordination of the various course of valve suppliers, which Festo handled as a half of its venture administration temporary, additionally made the venture easier.
Automated course of valves guarantee reliable distribution of the substances in the varied process steps.
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