SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the subsequent technology of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as again demonstrates its market leadership in the subject of clever and revolutionary solutions.
The similar applies to the opposite commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by way of its technical design the only certainly one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital products and services with ambition and passion. The pump producer combines its digital solutions with the standard pump enterprise to provide its prospects more time for the necessities, scale back prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, worldwide trade guests will experience the premiere of a totally automated resolution with integrated Industry four.0 features. The present premium model vary SCT AutoAdjust offers revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a factor of the past when it comes to maintenance. One click from a distant location and the stator is again in prime shape. The range, which was developed on the basis of customer necessities, makes maintenance work much easier and therefore helps to save time and prices. Retensioning ensures constant pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are additionally considerably reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be simply performed by one person. Suction or pressure strains no longer have to be removed. With an integrated retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the move price is decreased as a outcome of wear and tear. The newest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the management room by way of analogue signal traces or digitally via numerous fieldbus techniques. Quick access on site at the pump could be achieved by way of a control panel or by way of Bluetooth using an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance instructions based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive maintenance forecasting and identification of irregular circumstances. By combining Ironclad , guidelines can be created to trigger alarms. For Withheld , a lowered flow fee at elevated pump velocity compared to the pump’s particular person calibration curve would point out pump put on. This means that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data also allows SEEPEX to make extra accurate life cycle predictions for each pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines some great benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal corporations, this various to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the form of a bundle unit, which accommodates the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be linked to the Connected Services of SEEPEX as an growth.
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