Celeros Flow Technology injects new life into 40 yr previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. Dependable – a Mather & Platt BB5 – was more than 40 years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump could not be succesful of deliver this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing box and affected operational effectivity. There had also been no upkeep interventions for decades – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh conditions and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul might achieve the specified enchancment in performance, saving the client the price and lost manufacturing time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite element analysis was undertaken to substantiate that the nozzle hundreds would face up to the desired temperature improve. As a result, the pump is now able to delivering steam at the higher temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Instant : “We are really pleased with the result of the SAGD pump improve. It has not only achieved the specified manufacturing improve for the client, but additionally provided a extra sustainable and cost-effective answer than total pump replacement. Using fashionable engineering and analysis, we have been able to give the prevailing pump a model new lease of life and guarantee it’ll proceed to carry out nicely for many more years.”
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